95% AI2O3 Pink Aluminium Oxide Ceramic
Stress relieving interlocking heatermat beads
Stress Relieving Interlocking Insulators for Pre and Post-Heating
In welding large structures, pipe works and reaction vessels etc. it is a common practice to locally employ electrical heating devices to raise the temperature of the metal sections prior to welding and to control the sudden fall in temperature after the area is welded.
Jyalox ceramic has excellent electrical properties such as insulation and heat dissipation which ensure safe operation, quick and proper heating of area at the elevated temperatures.
The electrical device is in the form of flexible heater mat, constructed with alumina ceramic interlocking beads. The electric heating elements are supported by ceramic beads which insulate the device from the strucutre being welded.
Flexible electrical heating mats find the widest use in stress relieving applications, as the interlocking pattern of ceramic beads allow maximum flexibility to the mat, to cover the heating element properly from exposure to the area required to be heated up, such as concave, convex and flat surfaces of vessels, pipes etc.
A ceramic pad heater is a specialized heating element designed for efficient and reliable heat transfer in various industrial applications. Composed of high-quality ceramic materials, these heaters offer excellent thermal conductivity and durability. The ceramic pad design ensures uniform heat distribution, making them ideal for applications such as preheating, plastic molding, and other industrial processes where precise and consistent heating is crucial. The inherent thermal stability of ceramic materials allows these heaters to withstand high temperatures, providing longevity and reliability in demanding environments. Whether used for heating liquids, gases, or solids, ceramic pad heaters are a versatile solution for achieving controlled and efficient heating in diverse industrial settings.
The Ceramic Flexible Pad Heater is an innovative and efficient heating solution designed for various industrial applications. This advanced heating element is crafted from high-quality ceramic materials, ensuring durability and excellent thermal conductivity. The flexible pad design allows for easy installation on curved or irregular surfaces, making it versatile for a wide range of heating requirements.
Jyalox 95P ceramic Stress Relieving Bead insulator available for construction of flexible electrical Pad Heater.
Several mats can be connected together to cover large surface areas of vessels, pipes etc., required for stress relief treatment.
Jyalox 95P ceramic stress relieving bead insulators are mechanically tough, strong and wear resistant to withstand abuse of rough handling of Pad Heater mats commonly experienced while in use in heavy construction industry.
A ceramic heating pad is a versatile and efficient solution for providing targeted warmth and therapeutic relief. Crafted with advanced ceramic heating elements, these pads offer consistent and even heat distribution, promoting relaxation and alleviating muscle tension. The ceramic technology not only ensures a quick warm-up but also maintains a steady temperature, creating a comfortable and soothing experience. These heating pads are commonly used for various purposes, including pain relief, muscle relaxation, and comfort during colder seasons. Their durable and heat-retaining properties make them a reliable choice for individuals seeking a reliable and effective way to enhance their well-being. Whether for therapeutic use or simply to stay warm, a ceramic heating pad is a reliable and convenient accessory for personal comfort and health.
Whether used in manufacturing processes, equipment preheating, or environmental control, the Ceramic Flexible Pad Heater provides uniform and reliable heat distribution. Its flexibility and robust construction make it an ideal choice for applications where traditional heating methods may be impractical. Embracing cutting-edge technology, the Ceramic Flexible Pad Heater exemplifies the evolution of heating solutions in modern industries.
All Dimensions are in mm : Tolerances which are not specified are as per DIN 40680.
Normal tolerances are- Upto 4 mm ± 0.15 mm
- From 6 to 8 mm ± 0.25 mm
- From 4 to 6 mm ± 0.20 mm
- Above 8 mm ± 3%
| Chemical Composition | |
|---|---|
| AI2O3 | 95.00 % |
| SiO2 | 2.0 % |
| MgO | 1.0 % |
| Cr2O3 | 0.5 % |
| Others | 1.5 % |
| Thermal Properties | |
|---|---|
| Co efficient of Linear Thermal expansion (Room temperature to 1000 °C) | 8.5 x 10-6 K-1 |
| Thermal Conductivity (@Room Temperature) | 23 - 24 W/m K |
| Max Temperature of use (No Load Condition) | 1500 °C (2732 °F) |
| Electrical Properties | |
|---|---|
| Dielectric strength (@Room Temperature) | 15 - 23 kV/mm |
| Dielectric Constant (@Room Temperature : 1 MHz) | 8.7 - 9.0 |
| Dissipation Factor (@Room Temperature : 1 MHz) | 0.0003 |
| Volume Resistivity (@Room Temperature) | >1014 Ω.cm |
| Physical Properties | |
|---|---|
| Colour | Pink |
| Surface Finish | Smooth |
| Density | 3.80 ± 0.05 g/cm3 |
| Bulk Density | 2.25 ± 0.05 kg/ltr |
| Porosity | Nil |
| Water absorption | 0 % |
| Hardness on Moh's scale | 9 + |
| Hardness on Vicker's scale | 1425 Hv5 |
| Flexural Strength (@Room Temperature) | 325 MPa |
| Compressive Strength (@Room Temperature) | 2150 MPa |
| Young's Modulus | 310 GPa |
