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What is 'Zircosil'? Applications of 'Zircosil' micro milling beadsComparative Chart on typical features of 'Zircosil' versus other makes
Guidelines for using 'Zircosil' ceramic micro beads Calculation of bead charge for the millAdvantages of using 'Zircosil' micro beads
Calculation of bead charge for the mill

Before charging the mill with Zircosil beads, it is strongly recommended to check thoroughly the capacity and volume of the bead mill chamber. To assess the right quantity of Zircosil beads required for the mill, refer to the formula given below.

For Closed Vertical type bead mill 70-80% volume of the mill x packing density of Zircosil
For Horizontall type bead mill 75-85% volume of the mill x packing density of Zircosil
For Open Vertical type bead mill 60-70% volume of the mill x packing density of Zircosil

An Example:
Suppose closed type vertical bead mill chamber capacity is 50 ltrs. and if charged with 1.6 - 2.0 mm dia Zircosil beads @ 70%, mill volume works out to 35 ltrs. Since the bead packing density is around 2.60 kg / ltr therefore you will be requiring around 91 kgs. Zircosil beads to charge the mill to obtain optimum milling results.

Mill chamber volume
For closed type mills
Zircosil bead qty-required
in kgs.
For open type mills Zircosil
bead qty-required in kgs.
In Ltrs.
Horizontal
Vertical
Vertical
8
16-18
15-17
12-15
15
29-33
27-31
23-27
30
58-66
55-62
47-55
45
88-99
82-94
70-82
60
117-133
109-125
94-109
115
224-254
209-239
179-209
225
439-497
409-468
351-409

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